- Why are companies importing special-shaped component plug-in machines
- Brand advantages of Tungson multifunctional fully automatic special-shaped component plug-in machine
- The second generation "OCM-II Multi functional Alien Component Plug in Machine" has been successfully launched. Start simultaneously
- Who can perceive the opportunities and make the right choices in the crisis of the transformation of the manufacturing industry?
- Experiential training enhances the company's competitiveness
- Tungson Automation held a fire drill
Address: 5th Floor, Building B1, Songhu Zhigu Research Center, No. 6 Minfu Road, Liaobu Town, Dongguan City, Guangdong Province
Tel:0769-85389385
Fax:0769-85411416
E-mail:sales@tungson.hk
Universal, multi-station, multi-functional plug-in machine for irregular components
1. The feeder is embedded, occupying no external space and saving customers' site area; 2. The feeder features modular design, enabling convenient, efficient wire changing and easy expansion; 3. Dongshun's original DC control feeder is stable and reliable, eliminating potential safety hazards; 4. Quick-release design for the material pickup head to reduce costs and improve line change efficiency; 5. Set default parameters for various components and flexibly call them from the component library; 6. Implement data-driven management to avoid human errors and achieve high-quality and efficient output; 7. It is equipped with pressure sensing function to automatically detect the insertion status of pins into holes, improving production quality; 8. It enables multi-mode joint recognition of component polarity by sensors and vision systems, eliminating misidentification, omission, and reverse installation. 9. Intelligent avoidance function, automatically avoiding interference components for insertion. 10. Industry 4.0 model enables remote monitoring and data management; 11. Multi-model barcode scanning and identification function enables automatic barcode scanning of PCBs and automatic program switching for production; 12. Basic knowledge of pick-and-place machine software, with an intelligent human-machine operation interface that is simple and easy to learn. | ![]() |
Remote operation and monitoring (*1)

Through remote control via service centers, mobile terminals, or user terminals, it is possible to monitor equipment operation data and historical records, as well as remotely optimize production processes.
Automatic identification system (*1&*2)
The incoming board undergoes automatic inspection of the PCB's 2D barcode for identity verification to prevent wrong boards from entering.
Automatically switch to the corresponding production program after automatically scanning the QR code on the PCB or carrier.

Hardware and software
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| Stable and reliable-Kuroda Seiko's originally imported ball screws, servo motors, and other key components. | ![]() |
| Modular- The feeding device of the odd-form component insertion machine can be replaced conveniently and quickly; ◆ The feeder is equipped with a quick-plug connection method, enabling plug-and-play functionality; ◆ It only takes 2 minutes to replace a set of feeder device; ◆ Quick-release connector design allows for nozzle or pneumatic finger replacement in just 20 seconds; ◆ The wire changing time is reduced by 80% compared to similar equipment of other brands; ◆ Can be replaced with bulk, tape, tube, cut-lead, or bent-and-cut-lead packaging; ◆ Built-in DC power supply system to prevent safety accidents caused by improper operation by personnel. | ![]() |
China-oriented system-High-precision pin alignment recognition and component shape analysis functions fully enable precise insertion and placement of irregular-shaped components.
| Software- The CHP system can monitor various production conditions such as production schedules, efficiency, etc. in real time; ◆ Equipped with a new-generation vibration source intelligent integrated control system; ◆ The reference points and coordinates for PCB panelization can be easily copied, significantly reducing programming time; ◆ It has the function of identifying defective PCBs to avoid wasting components; ◆ Offline programming (*1) can be utilized to preset the feeding configuration and insertion mode of the production line; ◆ PPVC program simulation function for previewing and reviewing the component placement distribution and movement routes. | ![]() |
Feeding system options(*1)

Configuration feeder:vertical shear feeder, horizontal shear feeder

Configuration feeder:Tube feeder, belt feeder, bulk feeder

Production Line Combination Reference

Material retrieval tool
Suction-The suction nozzle is easy to fold and install, suitable for picking up various shaped components, especially when the machine is used for multiple purposes. The suction nozzle can be replaced quickly and the conversion efficiency is high.

Pneumatic finger-The pneumatic finger developed by Tungson is easy to disassemble and assemble, suitable for grasping various shaped components, with strong compatibility, stability and reliability.

Insertable materials

| Items | Parameter | ||
| Main Unit | TS-400 | TS-600 | TS-800 |
| Conveyor Height | 930±20mm | ||
| Overall Dimensions | L1670*W1650*H1690mm(*3)(no traffic lights) | ||
| Net Weight | approx.1350kg | ||
| Fastest Speed of Placement | 0.7s | ||
| PCB Transportation System | |||
| PCB Size | L50*W60~L490*W320(*2) L50*W60~L490*W400(*1&*2) | ||
| Fixed Rail | front-end | ||
| PCB Direction | Standard Configuration:L-> R or r-> L | ||
| Permissible Dimensions for PCB Board Edges | 0.8-3.0mm | ||
| Adjustment method of conveying system | Digital Control | ||
| Transmission method | Fiber belt; chain(*1&*2) | ||
| Transmission System Limitations | 3.0Kg | ||
| Allow Clearance Between up and down | up 45mm/ down 15mm | ||
| Insertion Machine System | |||
| X/Y-Axis Repeatability Accuracy | ±0.02mm | ||
| X/Y Axis Drive Mode | servo motor | ||
| Nozzle Gripper Changeable | Quick-release connector | ||
| Air Press/Vacuum Alternative | Component library editing | ||
| Insertion Pressure-Over Sensor | Level selectable | ||
| Number of Feeding Stations | Front three-position Front 3 positions + Back 3 positions *1 | Front three-position Front 3 positions + Back 3 positions *1 | Front 3 positions + Back 3 positions |
| Feeder Type Adaptable | Bulk, bagged, single/multiple tube feeders, multi-tray feeders, vertical/bent shear legs, horizontal shear legs | ||
| Electric System | |||
| SMEMA Communication Port | European 14-pin SMEMA socket | ||
| Power Supply Reguired | Single-phase 220V-240V 20A*2 groups | ||
| Average power consumption | 3KW | 3.4KW | 4.5KW |
| Software | |||
| Operation System | Win10 (Genuine software) | ||
| Machine Software | Tungson OCM Version | ||
| Storage Size of PCB Program | Max.999 | ||
| Type of Component Library | unrestricted | ||
| Uploaded File Format | CAD or TXT | ||
| Other Software Functions | Offline programming (*1) Scanning and automatic recognition system (*1&*2) | ||
| Visual Teaching System | |||
| Visual camera | up2 down2 | up2 down3 | up2 down4 |
| Component/Pin Position Alignment | Lower camera judgment | ||
| PCB Circuit Board Coordinate Copy Offset | 0°/180°、90°/270°(*2) copy | ||
| Bad-Mark Vision Check at PCB Circuit Board | Upper image recognition | ||
| Safety Device | |||
| Safety Door Sensor(Pause If Opened) | Induction switch, stop upon door opening | ||
| Pressure Alarm | Positive pressure or vacuum | ||
| CE Standard | possess | ||
| Other Parameter | |||
| Size of Pick and Place Components | φ39mm*H45mm(pin length) | ||
| Pressure Air Required | 0.55~0.65Mpa | ||
Remarks: *1 = Optional Item
*2= Conditional Item (with restrictions);
*3= Excluding tower light, monitor, mouse, and mounting bracket. Not Included of Tower Light, Monitor, Keyboard & Mouse Tray.
Speed, accuracy, etc., may vary depending on conditions. For details, please refer to the "Specification Manual."
To ensure the safe use of the products listed in the catalog, whether the products are in operation or at a standstill, please carefully review the operating instructions and warning notices provided with the equipment before proceeding with correct operation.
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18103068303
