Welcome to the official website of TUNGSON ELECTRONIC MACHINERY LTD!
Collect this site | Return to homepage | Contact Us | Website Map |  Chinese
Popular searches on this site: AI automatic plugin machine Irregular plug-in machine Plug in machine manufacturer
Contact Us
TUNGSON ELECTRONIC MACHINERY LTD
Address: 5th Floor, Building B1, Songhu Zhigu Research Center, No. 6 Minfu Road, Liaobu Town, Dongguan City, Guangdong Province
Tel:0769-85389385
Fax:0769-85411416
E-mail:sales@tungson.hk
TS Series
Listing time:2026-06-11 14:06:10
Page views:
Order Hotline:0769-85389385
分享按钮

Universal, multi-station, multi-functional plug-in machine for irregular components

1. The feeder is embedded, occupying no external space and saving customers' site area;

2. The feeder features modular design, enabling convenient, efficient wire changing and easy expansion;

3. Dongshun's original DC control feeder is stable and reliable, eliminating potential safety hazards;

4. Quick-release design for the material pickup head to reduce costs and improve line change efficiency;

5. Set default parameters for various components and flexibly call them from the component library;

6. Implement data-driven management to avoid human errors and achieve high-quality and efficient output;

7. It is equipped with pressure sensing function to automatically detect the insertion status of pins into holes, improving production quality;

8. It enables multi-mode joint recognition of component polarity by sensors and vision systems, eliminating misidentification, omission, and reverse installation.

9. Intelligent avoidance function, automatically avoiding interference components for insertion.

10. Industry 4.0 model enables remote monitoring and data management;

11. Multi-model barcode scanning and identification function enables automatic barcode scanning of PCBs and automatic program switching for production;

12. Basic knowledge of pick-and-place machine software, with an intelligent human-machine operation interface that is simple and easy to learn.


Remote operation and monitoring (*1)



Through remote control via service centers, mobile terminals, or user terminals, it is possible to monitor equipment operation data and historical records, as well as remotely optimize production processes.


Automatic identification system (*1&*2)


The incoming board undergoes automatic inspection of the PCB's 2D barcode for identity verification to prevent wrong boards from entering.

Automatically switch to the corresponding production program after automatically scanning the QR code on the PCB or carrier.



Hardware and software


 
Stable and reliable-Kuroda Seiko's originally imported ball screws, servo motors, and other key components.


Modular-

The feeding device of the odd-form component insertion machine can be replaced conveniently and quickly;

◆ The feeder is equipped with a quick-plug connection method, enabling plug-and-play functionality;

◆ It only takes 2 minutes to replace a set of feeder device;

◆ Quick-release connector design allows for nozzle or pneumatic finger replacement in just 20 seconds;

◆ The wire changing time is reduced by 80% compared to similar equipment of other brands;

◆ Can be replaced with bulk, tape, tube, cut-lead, or bent-and-cut-lead packaging;

◆ Built-in DC power supply system to prevent safety accidents caused by improper operation by personnel.


China-oriented system-High-precision pin alignment recognition and component shape analysis functions fully enable precise insertion and placement of irregular-shaped components.

Software-

The CHP system can monitor various production conditions such as production schedules, efficiency, etc. in real time;

◆ Equipped with a new-generation vibration source intelligent integrated control system;

◆ The reference points and coordinates for PCB panelization can be easily copied, significantly reducing programming time;

◆ It has the function of identifying defective PCBs to avoid wasting components;

◆ Offline programming (*1) can be utilized to preset the feeding configuration and insertion mode of the production line;

◆ PPVC program simulation function for previewing and reviewing the component placement distribution and movement routes.

Feeding system options(*1)


Configuration feeder:vertical shear feeder, horizontal shear feeder 


Configuration feederTube feeder, belt feeder, bulk feeder


Production Line Combination Reference


Material retrieval tool


 Suction-The suction nozzle is easy to fold and install, suitable for picking up various shaped components, especially when the machine is used for multiple purposes. The suction nozzle can be replaced quickly and the conversion efficiency is high.
 
 
 
 Pneumatic finger-The pneumatic finger developed by Tungson is easy to disassemble and assemble, suitable for grasping various shaped components, with strong compatibility, stability and reliability.
 
 
 

Insertable materials


 



ItemsParameter
Main UnitTS-400TS-600TS-800
Conveyor Height930±20mm
Overall DimensionsL1670*W1650*H1690mm(*3)(no traffic lights)
Net Weightapprox.1350kg
Fastest Speed of Placement0.7s
PCB Transportation System
 
PCB SizeL50*W60~L490*W320(*2)
L50*W60~L490*W400(*1&*2)
Fixed Railfront-end
PCB DirectionStandard Configuration:L-> R or r-> L
Permissible Dimensions for PCB Board Edges0.8-3.0mm
Adjustment method of conveying systemDigital Control
Transmission methodFiber belt; chain(*1&*2)
Transmission System Limitations3.0Kg
Allow Clearance Between up and downup 45mm/ down 15mm
Insertion Machine System 
X/Y-Axis Repeatability Accuracy±0.02mm
X/Y Axis Drive Modeservo motor
Nozzle Gripper ChangeableQuick-release connector
Air Press/Vacuum AlternativeComponent library editing
Insertion Pressure-Over SensorLevel selectable
Number of Feeding StationsFront three-position
           Front 3 positions + Back 3 positions *1
Front three-position
           Front 3 positions + Back 3 positions *1
Front 3 positions + Back 3 positions
Feeder Type AdaptableBulk, bagged, single/multiple tube feeders, multi-tray feeders, vertical/bent shear legs, horizontal shear legs
Electric System 
SMEMA Communication PortEuropean 14-pin SMEMA socket
Power Supply ReguiredSingle-phase 220V-240V 20A*2 groups
Average power consumption3KW3.4KW4.5KW
Software 
Operation SystemWin10 (Genuine software)
Machine SoftwareTungson OCM Version
Storage Size of PCB ProgramMax.999
Type of Component Libraryunrestricted
Uploaded File FormatCAD or TXT
Other Software FunctionsOffline programming (*1)
           Scanning and automatic recognition system (*1&*2)
Visual Teaching System 
Visual cameraup2 down2up2 down3up2 down4
Component/Pin Position AlignmentLower camera judgment
PCB Circuit Board Coordinate Copy Offset0°/180°、90°/270°(*2) copy
Bad-Mark Vision Check at PCB Circuit BoardUpper image recognition
Safety Device 
Safety Door Sensor(Pause If Opened)Induction switch, stop upon door opening
Pressure AlarmPositive pressure or vacuum
CE Standardpossess
Other Parameter 
Size of Pick and Place Componentsφ39mm*H45mm(pin length)
Pressure Air Required0.55~0.65Mpa

Remarks: *1 = Optional Item
 *2= Conditional Item (with restrictions);
 *3= Excluding tower light, monitor, mouse, and mounting bracket. Not Included of Tower Light, Monitor, Keyboard & Mouse Tray.
 Speed, accuracy, etc., may vary depending on conditions. For details, please refer to the "Specification Manual."
To ensure the safe use of the products listed in the catalog, whether the products are in operation or at a standstill, please carefully review the operating instructions and warning notices provided with the equipment before proceeding with correct operation.

Copyright © 2025 TUNGSON ELECTRONIC MACHINERY LTD Technical support:Tuohai Network
18103068303